TheStructures Analysis Lab (STL) provides the adequacy to accomplish changeless backbone testing as able-bodied as fatigue amount testing in abutment of amplitude flight programs. The STL has performed tests alignment from automated backdrop appraisal of abstracts to all-encompassing analysis of aircraft structures.
Services Provided
The Structures Analysis Lab was congenital in 1964 and has accurate the Apollo, Skylab, Apollo/Soyuz, Amplitude Shuttle and International Amplitude Station Programs. STL cadre accept performed accouterments development and flight accomplishment testing as able-bodied as tests in abutment of on-orbit aberration resolution.
This ability is operated to accommodated the changeless testing needs specific to JSC barter and is able of authoritative distinct actuator tests up to 220,000 lbf and assorted actuator tests up to 100,000 lbf, as able-bodied as thermal alcove changeless tests. Load, strain, burden and angle chart can be installed and up to 256 channels of abstracts can be acquired. A accumulating of automated amount frames enables abiding fatigue/fracture mechanics advertisement testing for the purposes of anecdotic able advancement in aerospace alloys.
The STL is on-call to the International Amplitude Station Program in a amount of hours, 7 days-a-week. The STL is acknowledging to customer’s schedules and can flexibly board analysis charge dates amid its assorted analysis cells. The STL conducts an boilerplate of 30 tests per year with time to achievement alignment from a few canicule to assorted weeks.
For simple requests, the STL incorporates a “Test Express” process. These tests can commonly be performed aural eight hours aloft cancellation of the analysis hardware.
Test operations are tailored to NASA’s needs for amplitude flight accouterments and absorb affection control, assurance procedures, calibrated chart and certified cranes for administration Class I flight hardware. The STL can additionally accomplish development testing which does not crave this akin of oversight. The analysis capabilities of the STL accept been developed and maintained to accommodated JSC’s specific needs for accelerated aberration resolution, flight accouterments accomplishment and recertification, engineering appraisal and accouterments development. STL cadre accept up to 30 years of acquaintance testing aerospace accouterments and they abetment barter in the development of their analysis requirements and analysis plans.
The Structures Analysis Lab has 13,000 aboveboard anxiety of attic amplitude with a 39-foot ceiling, attainable by a 22’ alpine x 18’ advanced roll-up door. Two arch cranes (20-ton & 5-ton) at the 29’ akin serve the two abandon of the Hi-Bay. Nine I-beam columns (5’ abysmal by 16” wide) are anchored in the 6’6” abysmal accurate attic to accommodate interfaces for analysis fixtures. 10’ alpine x 20’ advanced animate plates with T-slots on 3” centers absorbed to anniversary ancillary of the 20’ alpine x 21’ advanced strongback bank admittance the adapter of abundant analysis accessories and hydraulic actuators. The STL additionally has a 3.5 ton T-Slot Table for smaller-scale structural testing.
A ample account of hydraulic actuators, amount cells, servo-valves, manifolds, angle hoses and analysis accessories are maintained in the STL and are accessible for chump use. The STL cadre can accumulate custom analysis accessories that are brought into the STL as the chump requires. Eleven tension/compression amount frames sized from 5 KIP to 220 KIP are additionally accessible for a advanced array of analysis applications.
The STL’s Aero ST amount ascendancy arrangement is advanced and can administer up to 32 amount ascendancy channels with a PC-based abstracts accretion arrangement that can almanac 256 abstracts channels. A carriageable amount ascendancy and abstracts accretion arrangement can be taken alfresco the STL and provides 2 amount ascendancy channels and up to 40 abstracts channels for small, standalone changeless tests. A ample account of analysis chart is additionally accessible and includes beeline arresting angle potentiometers, displacement/velocity transducers, thermocouples, force washers and ache gages. An appulse analysis apparatus and a capricious speed/displacement angle apparatus are additionally accessible in the STL.
The STL additionally houses a baby apparatus boutique to abutment centralized artifact of amount anatomy breach mechanics samples and simple analysis fixtures. The accessories aural this apparatus boutique includes a Computer Numerical Ascendancy (CNC) mill, vertical/horizontal mill, Wire Electrical Discharge Apparatus (EDM), programmable ascendancy apparent grinder, assignment presses, band-saw, ability hacksaw, caster grinder and sander. Assorted filly & amp ability stations, hydraulic ability supplies, boutique air, thermal ecology chambers, aqueous nitrogen and cooler baptize are additionally amid in the STL.
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